Stock management
Reliable quantities, cycle counting, multi-location and multi-unit handling.
Four areas of expertise, designed to work together. Any one of them can be the starting point: the architecture we put in place lets you add the others without rebuilding everything.
Control stock, flows and traceability, from goods-in to dispatch.
Schedule, track and measure production in real time, line by line.
Inspect, document and improve product and process conformity.
Make equipment reliable and move from reactive to preventive, then predictive.
Warehousing and logistics
Shop floor performance starts with reliable stock. We work on location management, internal flows and container traceability, tied directly to production.
Reliable quantities, cycle counting, multi-location and multi-unit handling.
Selection, configuration or development of the warehouse management system, tied to the ERP.
Unique container identification, upstream and downstream genealogy, targeted recall when an incident occurs.
Goods-in, put-away, picking, line-side replenishment and dispatch.
Choice of identification technology, labelling plan and integration of fixed and handheld readers.
Production planning and execution
Running production means knowing at any moment what is released, what is produced and what is blocked. We put in place the execution layer that links the works order to the actual operation.
Production declaration, operation sequencing, operator and workstation management.
Finite capacity planning, arbitration of urgent orders and visibility over the order book.
Controller data collection, shop floor screens and alerts on rate deviation.
Standardised overall equipment effectiveness calculation and loss analysis by cause.
Dashboards by line, shift and product, with usable history.
Quality management
Quality is not only checked at the end of the line. We embed inspection into the production flow so that drift is caught before it turns into non-conformity.
Control charts, machine and process capability, alerts on Western Electric rules.
Control plans, sampling, measurement capture and locking of non-conforming steps.
Reporting, root cause analysis, corrective actions and follow-up to closure.
Preparation for customer and regulatory audits, extraction of traceability evidence.
Recurrence indicators, Pareto analysis and action plan steering.
Maintenance and asset management
Maintenance is the first lever on availability. We structure equipment knowledge, then use production data to anticipate failures.
Equipment hierarchy, maintenance routines, work orders and spare parts management.
Plans based on the calendar or on usage counters fed back from production.
Use of weak signals: vibration, temperature, consumption, cycle drift.
Equipment life cycle, total cost of ownership and replace-or-refurbish decisions.
Failure history, MTBF and MTTR calculation, root cause analysis.
Describe your industrial context. We come back to you within two working days with an initial read of your situation.